Digital Radiography Solutions for Automotive Industry

Manufacturers are aware that customers expect the goods they purchase to be durable, reliable, and safe. When a product failure might be costly or harmful, reliability becomes even more crucial, and x-ray-based industrial radiography plays a crucial part in this. Industrial radiography is used by manufacturers to inspect their products for cracks or faults. Industrial radiography employs x-rays to take photographs of the inside of items because they can reveal issues that are not evident from the outside, just like medical x-rays are used to identify breaks or fissures in bones. Because radiography doesn’t harm or alter the thing being tested, it is useful.

Most of the time, drivers just think of their cars as a single unit. In terms of production, however, they are assemblages of thousands of well-designed and perfectly machined parts that work together. The finished vehicle may make a noise that is difficult to recognize if one of the measurements is slightly wrong. A catastrophic failure of a vehicle’s engine, brakes, or other components may result if a flaw in a crucial part gets past quality control.

After forging, heat treatment, and machining, automotive components are inspected using nondestructive testing (NDT) to make sure they adhere to requirements. Automotive NDT is also used to check the welds that connect body panels and other components to make sure they penetrated sufficiently, are free of inclusions, and don’t have any other flaws that can jeopardize a vehicle’s durability or safety. It provides NDT solutions for the automotive sector, including eddy current and ultrasonic testing technology.

The best choice is eddy current testing (ECT), which has the specialized skills required to swiftly and precisely identify discontinuities in automotive components.

Automotive Industry NDT Applications

Faulty parts have no place in the automotive business. The final assembled and finished automobile’s quality and dependability could be jeopardized by the smallest imperfection. It offers the equipment and probes required for NDT to guarantee that the following crucial automotive industry processes are carried out according to specifications:

Heat Treatment NDT Inspection:

  • Shallow case depth
  • Short heat
  • Misplaced case
  • Delayed quench
  • Short quench
  • Air-cooled
  • No heat treatment

Validation of Material Mix:

  • Hardness variation

Crack and Flaw Detection:

  • Exposed metallic surface
  • Hidden metallic near surface

Thread and Feature Verification:

  • Partial, incorrect, or damaged threads
  • Oversized or undersized threads
  • Broken taps
  • Incorrect or missing feature
  • Missing holes

Assembly Verification:

  • Validate the presence of external components.
  • Verify the existence of concealed over-molded parts.
  • Component orientation.
  • Part quantity testing.

NDT in Automotive

Every year, millions of cars are produced worldwide. Automotive producers need supply networks that are highly automated since one automobile is created in a factory every 75 seconds. The inspection system must be capable of keeping up with the production volume in order to guarantee high standards of quality, dependability, and safety.

Innovations that enhanced the quantity and variety of parts in each car were sparked by the demand for safer and more environmentally friendly vehicles. Electronic components as well as composite, casting, plastic, and rubber parts are increasingly widely used. Therefore, the tailored solution should be used to satisfy the inspection requirements for those various elements. This holds true for parts like transmissions, engines, injectors, brakes, tires, and suspensions.

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These days, practically every product has undergone numerous manufacturing stages due to the increasingly global nature of product creation. Our 2D and 3D Computed Tomography (CT) X-ray inspection technology will help you ensure material quality and engineer better designs with data-driven insight you previously believed was not possible, whether you are supplying raw materials, acting as an OEM, or bringing products to market.

You’ll get a better picture from every angle:

  • Fuel injector characteristics underwent a CT scan to increase dependability and lifetime.
  • Look for foreign object debris (FOB) that compromises the efficiency of electric motors.
  • components are modeled using 3D X-ray scans for identical 3D printed parts.
  • plus a lot more.